Lincoln Navigator: Body Repairs - General Information / Inspection And Repair After Collision Without Supplemental Restraint Deployment. General Procedures
Inspection
-
If airbags deploy.
Refer to: Inspection and Repair after a Supplemental Restraint System (SRS) Deployment (501-20B)
.
NOTE:
Deployable devices such as airbags, pretensioners and
inflatable belt inflators, may deploy alone or in various combinations
depending on the impact event.
NOTE:
Always refer to the appropriate workshop manual procedures
prior to carrying out vehicle repairs affecting the Suppllemental
Restraint System SRS and seatbelt system.
NOTE:
The SRS must be fully operational and free of faults before releasing the vehicle to the customer.
-
Inspect the entire vehicle for damage, including the following components:
-
Instrument panel and mounting points.
-
Instrument panel braces and brackets.
-
Instrument panel knee bolsters and mounting points.
-
Side curtain airbag and mounting points.
-
Seatbelts, seatbelt buckles, seatbelt retractors and seatbelt anchors.
-
Seats and seat mounting points.
-
SRS wiring, wiring harnesses and connectors.
-
If equipped: Pedestrian protection system, refer to 501-20C
-
All pedestrian impact sensors.
-
Both gas strut hood support.
-
Both trim covers over pedestrian protection hood actuators.
NOTE:
If any deployable device or combination of devices have
deployed refer to “Inspection and Repair after a Supplemental Restraint
systems (SRS) Deployment"
-
After carrying out the review and inspection of the
entire vehicle for damage, repair or install new components as needed.
Diagnostic Trouble Codes (DTCs) must be cleared from all required
modules after repairs are carried out.
NOTE:
Refer to the correct removal and installation procedure for all replacement components being installed.
-
When any damage to the impact sensor mounting points or
mounting hardware has occurred, repair or install new mounting points
and mounting hardware as needed. Each mounting point restored to
factory configuration requires replacement of the affected impact sensor
or RCM whether the airbags have deployed or not.
-
Inspect the fuel system for damage or leaks. Repair the system and install new components as necessary.
-
This vehicle is equipped with a fuel pump shut-off
feature. During a crash event, it's possible that the fuel pump could be
shut off. For additional information, refer to Fuel Pump Shut-off
Feature in the Description and Operation portion of the appropriate
310-00 section.
Special Tool(s) /
General Equipment
Spherical Cutter
Plasma Cutter
Air Body Saw
8 mm Drill Bit
MIG/MAG Welding Equipment
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055
-
Repair
NOTE:
The following provide general joining options for sect..
Other information:
Removal
All vehicles
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
If equipped, remove the underbody shield.
Torque:
71 lb.in (8 Nm)
LHD 4WD
..
Removal
WARNING:
The following procedure describes critical repair steps
required for correct seat component installation. Follow all notes and
steps carefully. Do not place any objects between the seat components
and the body of the vehicle, nor any objects within a joint internal to
the seat structure. Failure to follow step instructions may result in
incorrect operatio..