Materials
Name | Specification |
---|---|
Motorcraft® Metal Brake Parts Cleaner PM-4-A, PM-4-B, APM-4-C |
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Removal
NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.
NOTICE: Special attention needs to be given to the sealing ports for the oil feed, the oil drain, and the coolant tubes, on turbocharged engines. The sealing ports must be totally clean and free from O-ring residue, have no damage to the sealing surface and the tubes to ensure that there are no leaks or repeat repairs.
NOTICE: If the 2 piece turbocharger cooling tubes are separated or the rubber gasket is leaking, then the rubber gasket must be replaced.
Remove the turbocharger coolant supply tube.![]() |
NOTICE: Do not use a metal brush, damage to sealing area will result in leaks.
Use brake cleaner and a nylon brush to clean. Clean the turbocharger coolant tube sealing surfaces. Inspect the sealing surfaces for debris or damage and make sure the retaining bracket is not bent, check for squareness of the O-ring area. Install new components if necessary.![]() |
NOTICE: If the 2 piece turbocharger cooling tubes were separated or the rubber gasket is leaking, then the rubber gasket must be replaced.
If needed, then remove and discard the rubber gasket.![]() |
NOTICE: Do not use a metal brush, damage to sealing area will result in leaks.
If needed, inspect and clean the turbocharger cooling tube sealing surfaces, using brake cleaner and a nylon brush to clean. Install new components if necessary.![]() |
Installation
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NOTICE: Do not use a metal brush, damage to sealing area will result in leaks.
Carefully use a nylon brush to remove the old O-ring residue, use brake cleaner to rinse the O-ring residue out of the turbocharger tube O-ring bore. Inspect the area for deep scratches and gouges. Install new components if necessary.![]() |
Special Tool(s) / General Equipment
Crimping ToolMaterials
Name Specification Motorcraft® Premium Long-Life GreaseRemoval
With the vehicle in NEUTRAL, position the vehicle on a hoist.