Lincoln Navigator: Rear End Sheet Metal Repairs / Rear Lamp Mounting Panel. Removal and Installation
Special Tool(s) /
General Equipment
6.5 mm Drill Bit |
Polydrive Bit Socket |
Self-Piercing Rivet (SPR) Remover/Installer |
Belt Sander |
Blind Rivet Gun |
Locking Pliers |
Materials
Name |
Specification |
Metal Bonding Adhesive TA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055 |
-
|
Flexible Foam Repair 3M™ 08463, LORD Fusor® 121 |
-
|
Removal
NOTE:
Pay particular attention to location of NVH sealers and adhesives during removal to aid in installation.
NOTE:
Aluminum body panels are highly receptive to heat transfer.
With the extensive use of structural adhesives and non-structural
sealers used in vehicle construction, the potential of heat transfer
could impact adhesives and sealers in non-associated panels during the
repair process. Many repairs areas that utilize structural adhesive may
be separated after fastener removal by using a panel chisel along the
joint/flange. Using heat not exceeding 425° F to loosen a bonded panel
should only be done when all panels in the joint will be replaced and
new adhesive applied.
NOTE:
LH side shown, RH side similar.
-
Remove the drain panel.
Refer to: Water Drain Panel (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
-
Remove and discard the FDS fasteners.
Use the General Equipment: Polydrive Bit Socket
-
Remove the fasteners.
Use the General Equipment: Self-Piercing Rivet (SPR) Remover/Installer
Use the General Equipment: Belt Sander
-
Remove the closeout panel.
-
Remove the fasteners.
Use the General Equipment: Self-Piercing Rivet (SPR) Remover/Installer
Use the General Equipment: Belt Sander
-
Remove the lamp panel.
Installation
NOTE:
SPR fasteners may not be placed directly over original SPR location.
They must be placed adjacent to original location matching original
quantity.
NOTE:
Blind or solid rivet fasteners may be used in place of SPR fasteners
after enlarging holes to 6.5 mm. Blind or sold rivets must equal
original fasteners in both location and quantity.
-
80-120 grit sandpaper.
Sand to remove old adhesive and sealer and clean.
-
80-120 grit sandpaper.
Sand to remove e-coat and clean.
-
Apply adhesive.
Material: Metal Bonding Adhesive
/ TA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055
-
Install, properly position and clamp.
Use the General Equipment: Locking Pliers
-
Drill for fasteners.
Use the General Equipment: 6.5 mm Drill Bit
-
Install fasteners.
Item
|
SPR Number
|
SPR code
|
Henrob®, Car-O-Liner ®, CMO®, Chief®, Spanesi®, Wielander and Schill® Mandrel
|
Pro-Spot® Mandrel
|
Blind Rivet
|
Solid Rivet
|
Rivnut®
|
1
|
-
|
-
|
-
|
-
|
W708777-S900C
|
-
|
-
|
Use the General Equipment: Blind Rivet Gun
-
80-120 grit sandpaper.
Sand to remove old adhesive and e-coat and clean.
-
80-120 grit sandpaper.
Sand to remove e-coat and clean.
-
Apply adhesive.
Material: Metal Bonding Adhesive
/ TA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055
-
Install, properly position and clamp.
Use the General Equipment: Locking Pliers
-
Drill for fasteners.
Use the General Equipment: 6.5 mm Drill Bit
-
Install fasteners.
Item
|
SPR Number
|
SPR Code
|
Henrob®, Car-O-Liner ®, CMO®, Chief®, Spanesi®, Wielander and Schill® Mandrel
|
Pro-Spot® Mandrel
|
Blind Rivet
|
Solid Rivet
|
Rivnut®
|
1
|
-
|
-
|
-
|
-
|
W708777-S900C
|
-
|
-
|
Use the General Equipment: Blind Rivet Gun
-
Install fasteners.
Item
|
SPR Number
|
SPR code
|
Henrob®, Car-O-Liner ®, CMO®, Chief®, Spanesi®, Wielander and Schill® Mandrel
|
Pro-Spot® Mandrel
|
Blind Rivet
|
Solid Rivet
|
Rivnut®
|
1
|
W717182-S900
|
QC
|
DP10-200/H
|
SA-0400/SA-0402
|
-
|
W708777-S900
|
-
|
2
|
-
|
-
|
-
|
-
|
W708777-S900C
|
-
|
-
|
3
|
W712218-S900
|
DB
|
DP09-025/H
|
SA-0400/SA-0401
|
-
|
W708776-S900
|
-
|
Use the General Equipment: Self-Piercing Rivet (SPR) Remover/Installer
Use the General Equipment: Blind Rivet Gun
-
Install NVH foam in areas noted during removal.
Material: Flexible Foam Repair
/ 3M™ 08463, LORD Fusor® 121
-
Install the drain panel.
Refer to: Water Drain Panel (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
Special Tool(s) /
General Equipment
6.5 mm Drill Bit
Spherical Cutter
Self-Piercing Rivet (SPR) Remover/Installer
Belt Sander
Blind Rivet Gun
Air Body Saw
MIG/MAG Welding Equipment
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5..
Other information:
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Module
DTC
Description
Action
DDM
B1163:11
Left Mirror Heater Output: Circuit Short To Ground
GO to Pinpoint Test D
DDM
B1163:..
Check
WARNING:
Invisible ultraviolet and infrared rays emitted in welding
can injure unprotected eyes and skin. Always use protection such as a
welder's helmet with dark-colored filter lenses of the correct density.
Electric welding will produce intense radiation, therefore, filter plate
lenses of the deepest shade providing adequate visibility are
recommended. It is stro..