Lincoln Navigator: Front End Body Panels / Fender. Removal and Installation
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH side shown, RH side similar.
-
Remove the fender splash shield.
Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
-
Remove the fender insulator.
-
Remove the inner fender bolt.
Torque:
80 lb.in (9 Nm)
-
Remove the lower fender bolts.
Torque:
80 lb.in (9 Nm)
-
Open the front door.
-
Remove the bolt.
Torque:
44 lb.in (5 Nm)
-
Close the front door.
-
Lift the corner of the cowl panel grille and remove the bolt.
Torque:
80 lb.in (9 Nm)
-
Remove the headlamp assembly.
Refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).
-
Remove the fender fill cowl panel.
-
Remove the fender bolt.
Torque:
80 lb.in (9 Nm)
-
Using a knife, cut the foam sealant between the fender and the body.
Use the General Equipment: Knife
-
Remove the bolts and the fender.
Torque:
80 lb.in (9 Nm)
-
NOTE:
This step is only necessary when installing a new component.
Release the clips and remove the fender baffle.
Installation
-
To install, reverse the removal procedure.
NOTICE:
Support the engine rear undershield while the fasteners
are being removed and installed. Do not support the engine rear
undershield by any less than the total number of fasteners at any time...
Removal
NOTE:
LH side shown, RH side similar.
Remove the wheel and tire.
Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation)...
Other information:
Special Tool(s) /
General Equipment
205-086
(T74P-4635-C)
Installer/Remover, C-Frame and Screw
Vise
Materials
Name
Specification
Motorcraft® Premium Long-Life GreaseXG-1-E1
ESA-M1C75-B
DISASSEMBLY
NOTICE:
Do not, under any circumstance, clamp the driveshaft
assembly in the jaws of a vise or similar holding fixture...
Removal
NOTICE:
Suspension fasteners are critical parts that affect the
performance of vital components and systems. Failure of these fasteners
may result in major service expense. Use the same or equivalent parts if
replacement is necessary...