Lincoln Navigator: Bumpers / Front Bumper Cover. Disassembly and Assembly
Special Tool(s) /
General Equipment
DISASSEMBLY
NOTE:
Disassembly steps in this procedure may contain assembly details.
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Remove the front bumper cover.
Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).
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If equipped.
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Detach the front parking aid camera washer hose coupling.
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Separate the washer hose clips and remove the washer hose line.
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NOTE:
The number and location of electrical connectors will vary depending on option content.
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Disconnect the radiator grille emblem electrical connector.
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Disconnect the front parking aid camera coaxial cable connector.
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Disconnect the approach detection antenna electrical connector.
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Disconnect the side repeater lamp electrical connectors.
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Disconnect the fog lamp electrical connectors.
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Disconnect the front parking aid sensor electrical connectors.
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Disconnect front active park assist sensor electrical connectors.
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NOTE:
The number and location of retainers will vary depending on option content.
Separate the harness retainers and remove the front bumper cover harness.
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On both sides.
Remove the screws and the side repeater / marker lamp.
Vehicles With: Front Fog Lamps
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On both sides.
Remove the screws and the front fog lamp assembly.
All vehicles
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If equipped.
Release the tab and remove the approach detection antenna.
Vehicles With: Active Park Assist/Front Parking Aid
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NOTE:
Make sure that the isolator rings are installed correctly while installing the sensors.
Remove the front parking aid and front active park assist sensors.
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Release the tabs.
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Remove the front parking aid and front active park assist sensors from the bracket.
All vehicles
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Drill the rivet.
Use the General Equipment: Electric Drill
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Remove the screws.
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Release the tabs and remove the air curtain bezel.
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On both sides.
Drill the rivets and remove the front bumper cover to fender bracket.
Use the General Equipment: Electric Drill
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Release tabs and remove the front bumper lower grille cover.
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Drill the rivets.
Use the General Equipment: Electric Drill
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Remove the screws.
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Release the tabs and remove the front bumper bracket cover.
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Drill the rivets.
Use the General Equipment: Electric Drill
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Remove the screws.
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Remove the screws and the front bumper energy absorber.
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Release the tabs and remove the radiator grille assembly.
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Remove the speed nuts, release the tab and remove the radiator grille emblem housing assembly.
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If equipped.
Remove the front parking aid camera and washer nozzle hose assembly.
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If equipped.
Remove the washer nozzle hose assembly.
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Remove the screws and the radiator grille outer panel.
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If equipped.
Drill the rivets and remove the license plate bracket.
Use the General Equipment: Electric Drill
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Drill the rivets.
Use the General Equipment: Electric Drill
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Remove the screws.
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Remove the push pins.
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Release the tabs and remove the front bumper lower grille.
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Release the tabs and remove the front bumper cover protective shield.
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Release the tabs and remove the front bumper cover panel.
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On both sides.
Release the tabs and remove the front tow hook cover.
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Remove the push pins, release the tabs and remove the lower valence.
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Drill the rivets.
Use the General Equipment: Electric Drill
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Remove the push pins.
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Release the tabs and remove the front bumper lower cover.
ASSEMBLY
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To assemble, reverse the disassembly procedure.
Vehicles With: Parking Aid Camera
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NOTE:
Carry out the following step if installing a new front camera.
Initialize the camera.
Refer to: Parking Aid Camera Initialization (413-13B Parking Aid - Vehicles With: Parking Aid Camera, General Procedures).
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Carry out the 360° camera alignment.
Refer to: 360 Degree View Camera Alignment (413-13B Parking Aid - Vehicles With: Parking Aid Camera, General Procedures).
Vehicles With: Front Fog Lamps
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Adjust the fog lamp.
Refer to: Front Fog Lamp Adjustment (417-01 Exterior Lighting, General Procedures).
Vehicles With: Front Parking Aid
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Check the alignment of the front parking aid sensors.
Refer to: Azimuth System Check (413-13A Parking Aid, General Procedures).
Refer to: Elevation System Check (413-13A Parking Aid, General Procedures).
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If any sensor fails the check, diagnose the sensor fault.
Refer to: Parking Aid (413-13A Parking Aid, Diagnosis and Testing).
Vehicles With: Active Park Assist
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Check the alignment of the front active park assist sensors.
Refer to: Azimuth System Check (413-13C Parking Aid - Vehicles With: Active Park Assist, General Procedures).
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If any sensor fails the check, diagnose the sensor fault.
Refer to: Parking Aid (413-13C Parking Aid - Vehicles With: Active Park Assist, Diagnosis and Testing).
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Special Tool(s) /
General Equipment
Electric Drill
DISASSEMBLY
NOTE:
Disassembly steps in this procedure may contain assembly details...
Other information:
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the second row center seat backrest cover.
Refer to: Second Row Center Seat Backrest Cover (501-10B Second Row Seats, Removal and Installation)...
Special Tool(s) /
General Equipment
205-1049Socket, 9.75 Plenum 4 pin
205-153
(T80T-4000-W)
Handle
205-D044
(D81T-4221-A)
Installer, Differential Carrier Bearing
205-D061
(D83T-4205-C2)
Step Plate
205-D072
(D97L-4221-A)
2 Jaw Puller
307-003
(T57L-500-B)
Holding Fixture, Transmission
Cable Ties
..