Lincoln Navigator: Fuel Tank and Lines - 3.5L EcoBoost (272kW/370PS) / Fuel Tank and Lines. Diagnosis and Testing
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.
REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Module |
DTC |
Description |
Action |
PCM |
P008A:00 |
Low Pressure Fuel System Pressure - Too Low: No Sub Type Information |
GO to Pinpoint Test HC |
PCM |
P008B:00 |
Low Pressure Fuel System Pressure - Too High: No Sub Type Information |
GO to Pinpoint Test HC |
PCM |
P0230:00 |
Fuel Pump Primary Circuit: No Sub Type Information |
GO to Pinpoint Test KC |
PCM |
P025A:00 |
Fuel Pump Module 'A' Control Circuit/Open: No Sub Type Information |
GO to Pinpoint Test KC |
PCM |
P025B:00 |
Fuel Pump Module 'A' Control Circuit Range/Performance: No Sub Type Information |
GO to Pinpoint Test KC |
PCM |
P0627:00 |
Fuel Pump 'A' Control Circuit/Open: No Sub Type Information |
GO to Pinpoint Test KC |
PCM |
P064A:00 |
Fuel Pump Control Module 'A': No Sub Type Information |
GO to Pinpoint Test KC |
PCM |
P166A:00 |
Restraints Deployment Communication Circuit: No Sub Type Information |
GO to Pinpoint Test KC |
PCM |
U0109:00 |
Lost Communication With Fuel Pump Control Module 'A': No Sub Type Information |
GO to Pinpoint Test KC |
Global Customer Symptom Code (GCSC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.
REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Symptom |
Action |
Start/Run/Move >
Starting >
Hard Start/Long Crank >
Always |
GO to Pinpoint Test HC |
Start/Run/Move >
Starting >
Hard Start/Long Crank >
Hot |
GO to Pinpoint Test HC |
Driving Performance >
Lack/Loss of Power >
Cruise/ Steady Speed >
Always |
GO to Pinpoint Test HC |
Driving Performance >
Hesitates/Stumble >
Cruise/ Steady Speed >
Hot |
GO to Pinpoint Test HC |
Pinpoint Tests

PINPOINT TEST HC: FUEL DELIVERY SYSTEM

 Introduction
WARNING:
Before working on or disconnecting any of the fuel
tubes or fuel system components, relieve the fuel system pressure to
prevent accidental spraying of fuel. Fuel in the fuel system remains
under high pressure, even when the engine is not running. Failure to
follow this instruction may result in serious personal injury.
WARNING:
Do not smoke, carry lighted tobacco or have an open
flame of any type when working on or near any fuel-related component.
Highly flammable mixtures are always present and may be ignited. Failure
to follow these instructions may result in serious personal injury.
WARNING:
Do not carry personal electronic devices such as
cell phones, pagers or audio equipment of any type when working on or
near any fuel-related component. Highly flammable mixtures are always
present and may be ignited. Failure to follow these instructions may
result in serious personal injury.
WARNING:
When handling fuel, always observe fuel handling
precautions and be prepared in the event of fuel spillage. Spilled fuel
may be ignited by hot vehicle components or other ignition sources.
Failure to follow these instructions may result in serious personal
injury.
WARNING:
Clean all fuel residue from the engine compartment.
If not removed, fuel residue may ignite when the engine is returned to
operation. Failure to follow this instruction may result in serious
personal injury.
WARNING:
Fuel may remain pressurized in some fuel lines after
the Fuel System Pressure Release procedure. Wear safety gloves and a
face shield when disconnecting pressure lines to avoid skin and eye
contact. Failure to follow this instruction may result in serious
personal injury.
NOTE:
Replacement fuel injectors may not be the same color
as the original injectors in the vehicle. Verify the replacement
injector is correct for the application by part number.
Refer to Wiring Diagrams Cell 24 for schematic and connector information.
Normal Operation and Fault Conditions
Refer to the DTC Fault Trigger Conditions.
DTC Fault Trigger Conditions
DTC |
Description |
Fault Trigger Condition |
PCM P008A:00 |
Low Pressure Fuel System Pressure - Too Low: No Sub Type Information |
Sets when PCM detects the low pressure fuel system pressure falls below an expected threshold.
|
PCM P008B:00 |
Low Pressure Fuel System Pressure - Too High: No Sub Type Information |
Sets when PCM detects the low pressure fuel system pressure rises above an expected threshold.
|
Possible Sources
- High ethanol content
- Fuel supply line
- Low fuel level
-
MAF sensor
- Fuel pressure sensor
- Fuel filter (9155)
- Fuel injector (9F593)
- Fuel pump (9H307)
|

PINPOINT TEST KC: FUEL PUMP CONTROL MODULE

 Introduction
WARNING:
Before working on or disconnecting any of the fuel
tubes or fuel system components, relieve the fuel system pressure to
prevent accidental spraying of fuel. Fuel in the fuel system remains
under high pressure, even when the engine is not running. Failure to
follow this instruction may result in serious personal injury.
WARNING:
Do not smoke, carry lighted tobacco or have an open
flame of any type when working on or near any fuel-related component.
Highly flammable mixtures are always present and may be ignited. Failure
to follow these instructions may result in serious personal injury.
WARNING:
Do not carry personal electronic devices such as
cell phones, pagers or audio equipment of any type when working on or
near any fuel-related component. Highly flammable mixtures are always
present and may be ignited. Failure to follow these instructions may
result in serious personal injury.
WARNING:
When handling fuel, always observe fuel handling
precautions and be prepared in the event of fuel spillage. Spilled fuel
may be ignited by hot vehicle components or other ignition sources.
Failure to follow these instructions may result in serious personal
injury.
WARNING:
Clean all fuel residue from the engine compartment.
If not removed, fuel residue may ignite when the engine is returned to
operation. Failure to follow this instruction may result in serious
personal injury.
Refer to Wiring Diagrams Cell 24 for schematic and connector information.
Normal Operation and Fault Conditions
Refer to the DTC Fault Trigger Conditions.
DTC Fault Trigger Conditions
DTC |
Description |
Fault Trigger Condition |
PCM P0230:00 |
Fuel Pump Primary Circuit: No Sub Type Information |
Sets when the PCM detects a concern from the fuel pump or fuel pump relay power (FPRPWR) circuits.
|
PCM P025A:00 |
Fuel Pump Module 'A' Control Circuit/Open: No Sub Type Information |
Sets when the PCM detects an open, short to voltage or short to grond
from ground the fuel pump command.
When the PCM commands the fuel pump ON, the PCM is able to detect a
short to voltage on the fuel pump command circuit. When the PCM commands
the fuel pump OFF, the PCM is able to detect an open circuit or a short
to ground from the fuel pump command circuit.
|
PCM P025B:00 |
Fuel Pump Module 'A' Control Circuit Range/Performance: No Sub Type Information |
Sets when the PCM detects the fuel pump control module is still
reporting an invalid duty cycle or frequency from the PCM after a
calibrated amount of time.
The fuel pump control module monitors the duty cycle and frequency of
the signal it receives from the PCM . The fuel pump control module
determines if the signal from the PCM
on the fuel pump command circuit is a valid duty cycle and frequency.
If the duty cycle or frequency is invalid, the fuel pump control module
sends a 20% duty cycle signal on the fuel pump monitor circuit to report
the concern to the PCM .
Check the harness for routing, alterations, incorrect shielding, or
electrical interference from other systems.
|
PCM P0627:00 |
Fuel Pump 'A' Control Circuit/Open: No Sub Type Information |
Sets when the PCM
detects the fuel pump control module is reporting a concern with the
fuel pump module or secondary circuits after a calibrated amount of
time.
The fuel pump
control module monitors the fuel pump module and secondary circuits for a
concern. If the fuel pump control module detects a concern with the
fuel pump module or secondary circuits, the fuel pump control module
sends an 80% duty cycle signal on the fuel pump monitor circuit to
report the concern to the PCM .
|
PCM P064A:00 |
Fuel Pump Control Module 'A': No Sub Type Information |
Sets when the PCM detects the fuel pump control module has an internal concern.
Clear the PCM Diagnostic Trouble Codes (DTCs). Repeat the self-test. If the DTC
is retrieved again, install a new fuel pump control module. Refer to
the appropriate 303-04 section, Fuel Charging And Controls.
|
PCM P166A:00 |
Restraints Deployment Communication Circuit: No Sub Type Information |
Sets when the PCM detects an open or short from the IES circuit.
|
PCM U0109:00 |
Lost Communication With Fuel Pump Control Module 'A': No Sub Type Information |
Sets when the PCM does not detect a duty cycled signal from the fuel pump monitor circuit after a calibrated amount of time.
The PCM
monitors the fuel pump monitor circuit for the presence of a duty
cycled signal. If the fuel pump monitor circuit is fixed at a low or
high voltage, the PCM begins to increment a counter.
|
Possible Sources
- Fuel pump circuitry concern
- IES signal circuitry concern
- Fuel pump control module relay
- Fuel pump control module (9D370)
- Fuel pump (9H307)
-
PCM (12A650)
|
System Operation
Fuel Systems
The fuel system supplies the fuel injectors with clean fuel at a
controlled pressure. The PCM controls the fuel pump and monitors the
fuel pump circuit...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Release the fuel pressure.
Refer to: Fuel System Pressure Release (310-00 Fuel System - General
Information - 3...
Other information:
Special Tool(s) /
General Equipment
Puller
Removal
NOTICE:
Suspension fasteners are critical parts that affect the
performance of vital components and systems. Failure of these fasteners
may result in major service expense...
Removal
NOTICE:
During the removal or installation of components, cap, tape
or otherwise appropriately protect all openings and tubes/fittings to
prevent the ingress of dirt or other contamination. Remove caps, tape
and other protective materials prior to installation...