Lincoln Navigator: Rear End Sheet Metal Repairs / Front Floor Panel Lower Reinforcement. Removal and Installation
Special Tool(s) /
General Equipment
6.5 mm Drill Bit |
Scraper for Straight Edges |
Rivet Gun |
Self-Piercing Rivet (SPR) Remover/Installer |
Belt Sander |
Hot Air Gun |
Locking Pliers |
Materials
Name |
Specification |
Metal Bonding Adhesive TA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055 |
-
|
Seam Sealer TA-2-B, 3M™ 08308, LORD Fusor® 803DTM |
-
|
Removal
NOTE:
Aluminum body panels are highly receptive to heat transfer.
With the extensive use of structural adhesives and non-structural
sealers used in vehicle construction, the potential of heat transfer
could impact adhesives and sealers in non-associated panels during the
repair process. Many repairs areas that utilize structural adhesive may
be separated after fastener removal by using a panel chisel along the
joint/flange. Using heat not exceeding 425° F to loosen a bonded panel
should only be done when all panels in the joint will be replaced and new adhesive applied.
NOTE:
Flow-drill screw (FDS) fasteners are not reused. Remove and discard..
NOTE:
Left hand (LH) side shown, right hand (RH) side similar.
NOTE:
Adequately protect all adjacent areas against cutting and grinding procedures.
-
Depower the SRS .
Refer to: Supplemental Restraint System (SRS) Depowering (501-20B Supplemental Restraint System, General Procedures).
-
Remove the front seat and track.
Refer to: Front Seat Track (501-10A Front Seats, Removal and Installation).
-
Position the carpet and any wiring away from the working area.
-
Remove any underbody shields from the working area.
-
If Required:
Dimensionally restore the vehicle to pre-damage condition.
Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
-
Remove the seam sealer.
Use the General Equipment: Hot Air Gun
Use the General Equipment: Scraper for Straight Edges
-
Remove the fasteners and the reinforcement.
Use the General Equipment: Self-Piercing Rivet (SPR) Remover/Installer
Use the General Equipment: Belt Sander
Use the General Equipment: Hot Air Gun
-
Remove the fasteners and the reinforcement.
Use the General Equipment: Self-Piercing Rivet (SPR) Remover/Installer
Use the General Equipment: Belt Sander
Use the General Equipment: Hot Air Gun
-
Remove the reinforcement.
Use the General Equipment: Hot Air Gun
Installation
NOTE:
Aluminum body panels are highly receptive to heat transfer.
With the extensive use of structural adhesives and non-structural
sealers used in vehicle construction, the potential of heat transfer
could impact adhesives and sealers in non-associated panels during the
repair process. Many repairs areas that utilize structural adhesive may
be separated after fastener removal by using a panel chisel along the
joint/flange. Using heat not exceeding 425° F to loosen a bonded panel
should only be done when all panels in the joint will be replaced and new adhesive applied.
NOTE:
Flow-drill screw (FDS) fasteners are not reused. Remove and discard..
NOTE:
Left hand (LH) side shown, right hand (RH) side similar.
NOTE:
Adequately protect all adjacent areas against cutting and grinding procedures.
-
Install, properly position, clamp and drill the bracket.
Use the General Equipment: Locking Pliers
Use the General Equipment: 6.5 mm Drill Bit
-
Install the fasteners.
Item
|
SPR Number
|
SPR Code
|
Henrob®, Car-OLiner®, CMO®, Chief®, Spanesi®, Wielander and Schill® Mandrel
|
Pro-Spot® Mandrel
|
Blind Rivet
|
Solid Rivet
|
Rivnut®
|
1
|
-
|
-
|
-
|
-
|
W702512-S900C
|
-
|
-
|
Use the General Equipment: Rivet Gun
-
80-120 Grit Sand Paper:
Sand to remove old adhesive and clean.
-
80-120 Grit Sand Paper:
Sand to remove e-coat and clean.
-
Apply adhesive.
Material: Metal Bonding Adhesive
/ TA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055
-
Install, properly position and clamp the reinforcement.
Use the General Equipment: Locking Pliers
-
80-120 Grit Sand Paper:
Sand to remove e-coat and clean.
-
Apply adhesive.
Material: Metal Bonding Adhesive
/ TA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055
-
Install, properly position and clamp the reinforcement.
Use the General Equipment: Locking Pliers
-
80-120 Grit Sand paper:
Sand to remove e-coat and clean.
-
Apply adhesive.
Material: Metal Bonding Adhesive
/ TA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055
-
Install, properly position and clamp the reinforcement.
Use the General Equipment: Locking Pliers
-
Drill for fasteners.
Use the General Equipment: 6.5 mm Drill Bit
-
Install the fasteners.
Item
|
SPR Number
|
SPR Code
|
Henrob®, Car-OLiner®, CMO®, Chief®, Spanesi®, Wielander and Schill® Mandrel
|
Pro-Spot® Mandrel
|
Blind Rivet
|
Solid Rivet
|
Rivnut®
|
1
|
-
|
-
|
-
|
-
|
W708777-S900C
|
-
|
-
|
2
|
-
|
-
|
-
|
-
|
W8702512-S900C
|
-
|
-
|
Use the General Equipment: Rivet Gun
-
Seam Sealing:
All seams must be sealed to production level.
Material: Seam Sealer
/ TA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Refinish the entire repair using a Ford approved paint system.
-
Restore corrosion protection.
Refer to: Corrosion Prevention (501-25 Body Repairs - General Information, General Procedures).
-
Install any underbody shields in the working area.
-
Reposition any wiring and the carpet to original locations.
-
Install the front seat track and seat.
Refer to: Front Seat Track (501-10A Front Seats, Removal and Installation).
Refer to: Front Seat (501-10A Front Seats, Removal and Installation).
-
Repower the SRS .
Refer to: Supplemental Restraint System (SRS) Repowering (501-20B Supplemental Restraint System, General Procedures).
Special Tool(s) /
General Equipment
6.5 mm Drill Bit
Scraper for Straight Edges
Rivet Gun
Self-Piercing Rivet (SPR) Remover/Installer
Belt Sander
Hot Air Gun
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055
-
Seam S..
Other information:
Special Tool(s) /
General Equipment
Flat-Bladed Screwdriver
Interior Trim Remover
Removal
NOTE:
LH (left hand) side shown, RH (right hand) side similar.
NOTE:
Removal steps in this procedure may contain installation details.
Upper and Lower B-Pillar Trim Panels
Position the front door weatherstrip aside.
..
Global Customer Symptom Code (GCSC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Symptom
Action
Driver Aid & Information >
Universal Remote >
Performance >
Inoperative
GO to Pinpoint Test A
..